Microballoon Based Syntactic Foams
Trelleborg Offshore produces four different types of syntactic foams to meet the broad range of requirements of its customers. Product names reflect the density of the foam used in each material.
EL Grade epoxy syntactic foams have been the materials of choice for manufacturing manned and unmanned submersibles for years with their range of densities and ability to resist exposure to diesel fuels and hydraulic fluids.
| Product |
Density ±2 pcf |
Unmanned Service Pressure, psi |
Unmanned Service Depth, FSW |
| EL-30A |
30 |
3000 |
6750 |
| EL-34A |
34 |
9000 |
20000 |
| EL-36A |
36 |
11000 |
24000 |
TG Grade syntactic foams are lightweight and economical for building manned and remote operating vehicles. The foams have also been used in mine neutralization systems because of their zero magnetic and sea water comparable acoustic signatures and to fabricate eyebrows for 688-class US nuclear submarines because of their buoyancy, acoustic profile and ability to significantly improve sonar functions.
| Product |
Density ±2 pcf |
Unmanned Service Pressure, psi |
Unmanned Service Depth, FSW |
| TG-24 |
24 |
3000 |
6560 |
| TG-26 |
26 |
4444 |
10000 |
| TG-28 |
28 |
5287 |
13124 |
DS Grade syntactic foams combine lightweight glass microballoons with multifunctional epoxy resin to produce an ultra-high strength-to-weight material for high performance, deep sea applications including unmanned submersibles rated to perform at ocean depths up to 20,000 feet as well as man-rated submersibles.
| Product |
Density ±2 pcf |
Unmanned Service Pressure, psi |
Unmanned Service Depth, FSW |
| DS-28 |
28 |
5098 |
11482 |
| DS-30 |
30 |
7280 |
16400 |
| DS-33 |
31-33 |
8880 |
20000 |
| DS-35 |
35 |
10212 |
23000 |
| DS-39 |
38 |
16872 |
38000 |
VF Grade epoxy syntactic foams combine microballoons and macrospheres for ultra-light weight applications such as filling of control surfaces on class 688 US nuclear submarines. The Grade A shock-qualified castable syntactic foams are sold as kits for on-site/field use.
| Product |
Density ±2 pcf |
Unmanned Service Depth, FSW |
| VF-22 |
22 |
600 |
| VF-25S |
26 |
2500 |
| VF-38 |
38 |
3000 |