Trelleborg high-performance plugs PLUGY HPF and PLUGSY HPF made from high-quality rubber mixture and additional built-in aramid reinforcement ensure reliable functioning in more demanding conditions. The family of these plugs is ideal for flow stopping and pipe tightness testing. A wide range of bypass flows (4″, 6″, 8″) is also available. They can withstand higher back pressures.
|
PART NUMBER |
NOMINAL SIZE |
SIZE USAGE RANGE |
REQUIRED INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | ||||
| 545456 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 1.2 / 2.6 | M6 | R 1/4" |
| 545457 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 2.3 / 5 | M12 | R 1/2" |
| 545458 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 3.8 / 8 | M12 | R 1/2" |
| 545460 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 8.9 / 20 | M12 | R 1/2" |
| 545463 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545464 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545465 | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 39.1 / 86 | M16 | R 1/2" |
| 545467 | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 78.7 / 172 | M16 | R 1/2" |
| 545783 | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 105.1 / 232 | M16 | R 1/2" |
| 545785 | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 313.7 / 692 | M16 | R 1/2" |
|
PART NUMBER |
NOMINAL SIZE |
SIZE USAGE RANGE |
REQUIRED INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
BYPASS DIAMETER |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA. [mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER [mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | |||||
| 545468 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 2.6 / 5.7 | M6 | R 1/4" | 1" |
| 545469 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 3.9 / 9 | M8 | R 1/4" | 1" |
| 545470 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 6.8 / 15 | M12 | R 3/8" | 2" |
| 545472 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 14.8 / 33 | M12 | R 3/8" | 2" |
| 545473 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545474 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545475 * | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 54.3 / 120 | M16 | R 1/2" | 4"/6"/8" * |
| 545476 * | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 94.8 / 209 | M16 | R 1/2" | 4"/6"/8" * |
| 545784 * | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 125.6 / 277 | M16 | R 1/2" | 4"/6"/8" * |
| 545787 * | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 341 / 752 | M16 | R 1/2" | 4"/6"/8" * |
| PLUG SIZE | PIPE DIAMETER [mm] / [inch] | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 100 / 4” | 150 / 6” | 200 / 8” | 250 / 10” | 300 / 12” | 350 / 14” | 400 / 16” | 500 / 20” | 600 / 24” | 800 / 32” | 1000 / 40” | 1200 / 48” | 1300 / 52” | 1400 / 56” | 1500 / 60” | 1600 / 64” | 1700 / 68” | 1800 / 72” | 2000 /80” | 2200 / 88” | 2400 / 96” | |
| 100-200 3 bar / 4"-8" 44 psi | 2.6/38 | 2.1/30 | 1.7/25 | ||||||||||||||||||
| 150-300 3 bar / 6"-12" 44 psi | 2.6/38 | 2.4/35 | 1.8/26 | 1.6/23 | |||||||||||||||||
| 200-400 3 bar / 8"-16" 44 psi | 2.6/38 | 2.4/35 | 2.1/30 | 1.9/28 | 1.6/23 | ||||||||||||||||
| 350-600 3 bar / 14"-24" 44 psi | 2.6/38 | 2.5/36 | 2.0/29 | 1.7/25 | |||||||||||||||||
| 500-800 3 bar / 20"-32" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | ||||||||||||||||||
| 500-1000 3 bar / 20"-40" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | 1.0/15 | |||||||||||||||||
| 600-1200 2.5 bar / 24"-48" 36 psi | 2.1/30 | 1.9/28 | 1.5/22 | 1.0/15 | |||||||||||||||||
| 750-1500 1.5 bar / 30"-60" 22 psi | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | |||||||||||||||
| 800-1800 1.5 bar / 32"-72" 22 psi | 1.3/19 | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||
| 1000-2400 1.0 bar / 40"-96" 15 psi | 0.9/13 | 0.9/13 | 0.9/13 | 0.9/13 | 0.8/12 | 0.8/12 | 0.7/10 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | ||||||||||
Coupling System
Type 27
Type 57
Accessories
Inflation Hose HPF NW10
10 m (33’), Blue (up to 500-1000) (Type 27)
3.4 kg (7.5 lbs)
547714
Inflation Hose HPF NW12
10 m (33’), Blue (from 600-1200) (TypeE 57)
3.4 kg (7.5 lbs)
547715
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44 psi) (Type 27)
547645
Single Fitting Controller
0.9 kg (2 lbs)
2.5 bar (36 psi) (Type 57)
547646
1.5 bar (22 psi) (Type 57)
547647
1.0 bar (15 psi) (Type 57)
547650
Pneumatic plugs
Instructions of use in English - Full version
Pneumatic plugs
Instructions of use in German - Full version
Pneumatic plugs
Instructions of use in Slovenian - Full version
Pneumatic plugs
Instructions of use in English - Short version
Pneumatic plugs
Instructions of use in German - Short version
Pneumatic plugs
Instructions of use in Slovenian - Short version
Pneumatic plugs
Instructions of use in Italian - Short version