Aramid-reinforced plugs for pipes from 100 to 2400 mm
Trelleborg high-performance plugs PLUGY HPF and PLUGSY HPF made from high-quality rubber mixture and additional built-in aramid reinforcement ensure reliable functioning in more demanding conditions. The family of these plugs is ideal for flow stopping and pipe tightness testing. A wide range of bypass flows (4″, 6″, 8″) is also available. They can withstand higher back pressures.
PLUGY HPF - Blocking Plugs
|
PART
NUMBER |
NOMINAL
SIZE |
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT
|
INFLATION
VALVE |
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD
|
THREAD SIZE
|
||||
| 545456 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 1.2 / 2.6 | M6 | R 1/4" |
| 545457 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 2.3 / 5 | M12 | R 1/2" |
| 545458 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 3.8 / 8 | M12 | R 1/2" |
| 545460 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 8.9 / 20 | M12 | R 1/2" |
| 545463 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545464 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545465 | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 39.1 / 86 | M16 | R 1/2" |
| 545467 | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 78.7 / 172 | M16 | R 1/2" |
| 545783 | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 105.1 / 232 | M16 | R 1/2" |
| 545785 | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 313.7 / 692 | M16 | R 1/2" |
PLUGSY HPF - Bypass Plugs
|
PART
NUMBER |
NOMINAL
SIZE |
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT
|
INFLATION
VALVE |
BYPASS
DIAMETER |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD
|
THREAD SIZE
|
|||||
| 545468 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 2.6 / 5.7 | M6 | R 1/4" | 1" |
| 545469 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 3.9 / 9 | M8 | R 1/4" | 1" |
| 545470 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 6.8 / 15 | M12 | R 3/8" | 2" |
| 545472 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 14.8 / 33 | M12 | R 3/8" | 2" |
| 545473 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545474 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545475 * | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 54.3 / 120 | M16 | R 1/2" | 4"/6"/8" * |
| 545476 * | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 94.8 / 209 | M16 | R 1/2" | 4"/6"/8" * |
| 545784 * | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 125.6 / 277 | M16 | R 1/2" | 4"/6"/8" * |
| 545787 * | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 341 / 752 | M16 | R 1/2" | 4"/6"/8" * |
Back Pressures [Bar] / [Psi]* - PLUGY HPF, PLUGSY HPF
| PLUG SIZE | PIPE DIAMETER [mm] / [inch] | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
100 /
4”
|
150 /
6”
|
200 /
8”
|
250 /
10”
|
300 /
12”
|
350 /
14”
|
400 /
16”
|
500 /
20”
|
600 /
24”
|
800 /
32”
|
1000 /
40”
|
1200 /
48”
|
1300 /
52”
|
1400 /
56”
|
1500 /
60”
|
1600 /
64”
|
1700 /
68”
|
1800 /
72”
|
2000 /80”
|
2200 /
88”
|
2400 /
96”
|
|
| 100-200 3 bar / 4"-8" 44 psi | 2.6/38 | 2.1/30 | 1.7/25 | ||||||||||||||||||
| 150-300 3 bar / 6"-12" 44 psi | 2.6/38 | 2.4/35 | 1.8/26 | 1.6/23 | |||||||||||||||||
| 200-400 3 bar / 8"-16" 44 psi | 2.6/38 | 2.4/35 | 2.1/30 | 1.9/28 | 1.6/23 | ||||||||||||||||
| 350-600 3 bar / 14"-24" 44 psi | 2.6/38 | 2.5/36 | 2.0/29 | 1.7/25 | |||||||||||||||||
| 500-800 3 bar / 20"-32" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | ||||||||||||||||||
| 500-1000 3 bar / 20"-40" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | 1.0/15 | |||||||||||||||||
| 600-1200 2.5 bar / 24"-48" 36 psi | 2.1/30 | 1.9/28 | 1.5/22 | 1.0/15 | |||||||||||||||||
| 750-1500 1.5 bar / 30"-60" 22 psi | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | |||||||||||||||
| 800-1800 1.5 bar / 32"-72" 22 psi | 1.3/19 | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||
| 1000-2400 1.0 bar / 40"-96" 15 psi | 0.9/13 | 0.9/13 | 0.9/13 | 0.9/13 | 0.8/12 | 0.8/12 | 0.7/10 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | ||||||||||
Coupling System
Type 27
Type 57
Accessories
Inflation Hose HPF NW10
10 m (33’), Blue (up to 500-1000) (Type 27)
3.4 kg (7.5 lbs)
547714
3.4 kg (7.5 lbs)
547714
Inflation Hose HPF NW12
10 m (33’), Blue (from 600-1200) (TypeE 57)
3.4 kg (7.5 lbs)
547715
3.4 kg (7.5 lbs)
547715
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44 psi) (Type 27)
547645
3.0 bar (44 psi) (Type 27)
547645
Single Fitting Controller
0.9 kg (2 lbs)
2.5 bar (36 psi) (Type 57)
547646
1.5 bar (22 psi) (Type 57)
547647
1.0 bar (15 psi) (Type 57)
547650
2.5 bar (36 psi) (Type 57)
547646
1.5 bar (22 psi) (Type 57)
547647
1.0 bar (15 psi) (Type 57)
547650
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Download manuals of use
Pneumatic plugs
Instructions of use in English - Full version
Pneumatic plugs
Instructions of use in German - Full version
Pneumatic plugs
Instructions of use in Slovenian - Full version
Pneumatic plugs
Instructions of use in English - Short version
Pneumatic plugs
Instructions of use in German - Short version
Pneumatic plugs
Instructions of use in Slovenian - Short version
Pneumatic plugs
Instructions of use in Italian - Short version