Trelleborg high-performance plugs PLUGY HPF and PLUGSY HPF made from high-quality rubber mixture and additional built-in aramid reinforcement ensure reliable functioning in more demanding conditions. The family of these plugs is ideal for flow stopping and pipe tightness testing. A wide range of bypass flows (4″, 6″, 8″) is also available. They can withstand higher back pressures.
PLUGY HPF - Blocking Plugs
|
PART NUMBER |
NOMINAL SIZE |
SIZE USAGE RANGE |
REQUIRED INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | ||||
| 545456 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 1.2 / 2.6 | M6 | R 1/4" |
| 545457 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 2.3 / 5 | M12 | R 1/2" |
| 545458 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 3.8 / 8 | M12 | R 1/2" |
| 545460 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 8.9 / 20 | M12 | R 1/2" |
| 545463 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545464 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 23 / 51 | M12 | R 1/2" |
| 545465 | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 39.1 / 86 | M16 | R 1/2" |
| 545467 | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 78.7 / 172 | M16 | R 1/2" |
| 545783 | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 105.1 / 232 | M16 | R 1/2" |
| 545785 | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 313.7 / 692 | M16 | R 1/2" |
PLUGSY HPF - Bypass Plugs
|
PART NUMBER |
NOMINAL SIZE |
SIZE USAGE RANGE |
REQUIRED INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
BYPASS DIAMETER |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA. [mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER [mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | |||||
| 545468 | 100-200 / 4"-8" | 100 / 4” | 200 / 8" | 3 / 44 | 92 / 3.6” | 500 / 20” | 2.6 / 5.7 | M6 | R 1/4" | 1" |
| 545469 | 150-300 / 6"-12" | 150 / 6” | 300 / 12" | 3 / 44 | 142 / 5.6” | 540 / 21” | 3.9 / 9 | M8 | R 1/4" | 1" |
| 545470 | 200-400 / 8"-16" | 200 / 8” | 400 / 16" | 3 / 44 | 192 / 7.6” | 600 / 24” | 6.8 / 15 | M12 | R 3/8" | 2" |
| 545472 | 350-600 / 14"-24" | 350 / 14” | 600 / 24" | 3 / 44 | 322 / 12.7” | 830 / 33” | 14.8 / 33 | M12 | R 3/8" | 2" |
| 545473 | 500-800 / 20"-32" | 500 / 20” | 800 / 32" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545474 | 500-1000 / 20"-40" | 500 / 20” | 1000 / 40" | 3 / 44 | 472 / 18.6” | 1150 / 45” | 31 / 68 | M12 | R 3/8" | 2" |
| 545475 * | 600-1200 / 24"-48" | 600 / 24” | 1200 / 48" | 2.5 / 36 | 574 / 22.6” | 1500 / 59” | 54.3 / 120 | M16 | R 1/2" | 4"/6"/8" * |
| 545476 * | 750-1500 / 30"-60" | 750 / 30” | 1500 / 60" | 1.5 / 22 | 600 / 23.6” | 2300 / 91” | 94.8 / 209 | M16 | R 1/2" | 4"/6"/8" * |
| 545784 * | 800-1800 / 32"-72" | 800 / 32” | 1800 / 72" | 1.5 / 22 | 600 / 23.6” | 3000 / 118” | 125.6 / 277 | M16 | R 1/2" | 4"/6"/8" * |
| 545787 * | 1000-2400 / 40"-96" | 1000 / 40” | 2400 / 96" | 1 / 15 | 960 / 37.8” | 4000 / 158” | 341 / 752 | M16 | R 1/2" | 4"/6"/8" * |
Back Pressures [Bar] / [Psi]* - PLUGY HPF, PLUGSY HPF
| PLUG SIZE | PIPE DIAMETER [mm] / [inch] | ||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 100 / 4” | 150 / 6” | 200 / 8” | 250 / 10” | 300 / 12” | 350 / 14” | 400 / 16” | 500 / 20” | 600 / 24” | 800 / 32” | 1000 / 40” | 1200 / 48” | 1300 / 52” | 1400 / 56” | 1500 / 60” | 1600 / 64” | 1700 / 68” | 1800 / 72” | 2000 /80” | 2200 / 88” | 2400 / 96” | |
| 100-200 3 bar / 4"-8" 44 psi | 2.6/38 | 2.1/30 | 1.7/25 | ||||||||||||||||||
| 150-300 3 bar / 6"-12" 44 psi | 2.6/38 | 2.4/35 | 1.8/26 | 1.6/23 | |||||||||||||||||
| 200-400 3 bar / 8"-16" 44 psi | 2.6/38 | 2.4/35 | 2.1/30 | 1.9/28 | 1.6/23 | ||||||||||||||||
| 350-600 3 bar / 14"-24" 44 psi | 2.6/38 | 2.5/36 | 2.0/29 | 1.7/25 | |||||||||||||||||
| 500-800 3 bar / 20"-32" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | ||||||||||||||||||
| 500-1000 3 bar / 20"-40" 44 psi | 2.6/38 | 2.5/36 | 1.7/25 | 1.0/15 | |||||||||||||||||
| 600-1200 2.5 bar / 24"-48" 36 psi | 2.1/30 | 1.9/28 | 1.5/22 | 1.0/15 | |||||||||||||||||
| 750-1500 1.5 bar / 30"-60" 22 psi | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | |||||||||||||||
| 800-1800 1.5 bar / 32"-72" 22 psi | 1.3/19 | 1.2/17 | 1.1/16 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||
| 1000-2400 1.0 bar / 40"-96" 15 psi | 0.9/13 | 0.9/13 | 0.9/13 | 0.9/13 | 0.8/12 | 0.8/12 | 0.7/10 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | ||||||||||
Coupling System
Type 27
Type 57
Accessories
Inflation Hose HPF NW10
10 m (33’), Blue (up to 500-1000) (Type 27)
3.4 kg (7.5 lbs)
547714
Inflation Hose HPF NW12
10 m (33’), Blue (from 600-1200) (TypeE 57)
3.4 kg (7.5 lbs)
547715
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44 psi) (Type 27)
547645
Single Fitting Controller
0.9 kg (2 lbs)
2.5 bar (36 psi) (Type 57)
547646
1.5 bar (22 psi) (Type 57)
547647
1.0 bar (15 psi) (Type 57)
547650
Download manuals of use