Multi-size plugs for pipes from 40 to 1800 mm
Trelleborg multi-size pipe plugs PLUGY and PLUGSY are reinforced with aramid cord and are noted for a wide application range.
Each plug covers several pipe sizes. Multi-size ranges overlap to meet specific requirements. They can cover pipe diameters from 40 mm (1.5″) to 1800 mm (72″).
Plugs are flexible and bend easily around tight corners or when inserted through the manholes.
PLUGY - Blocking Plugs
|
PART
NUMBER |
NOMINAL
SIZE |
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT
|
INFLATION
VALVE |
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD
|
THREAD SIZE
|
||||
| 519423 | 40–70 / 1.5"-2.8" | 40 / 1.5" | 70 / 2.8" | 2.5 / 36 | 35 / 1.4" | 160 / 6.3" | 0.2 / 0.4 | NA | R 1/4" |
| 519424 | 70–150 / 2.8"-6" | 70 / 2.8" | 150 / 6" | 2.5 / 36 | 68 / 2.7" | 300 / 12" | 0.4 / 0.9 | NA | R 1/4" |
| 60417 | 100–200 / 4"-8" | 100 / 4" | 200 / 8" | 2.5 / 36 | 92 / 3.6" | 500 / 20" | 1.35 / 3 | M6 | R 1/4" |
| 526850 | 150–200 / 6"-8" | 150 / 6" | 200 / 8" | 2.5 / 36 | 142 / 5.6" | 350 / 14" | 1.85 / 4 | M8 | R 1/4" |
| 60418 | 150–300 / 6"-12" | 150 / 6" | 300 / 12" | 2.5 / 36 | 142 / 5.6" | 540 / 21" | 2.6 / 6 | M8 | R 1/4" |
| 60419 | 200–400 / 8"-16" | 200 / 8" | 400 / 16" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 3.6 / 8 | M8 | R 1/4" |
| 598515 | 200-500 / 8"-20" | 200 / 8" | 500 / 20" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 4.5 / 10 | M8 | R 1/4" |
| 60599 | 300–525 / 12"-21" | 300 / 12" | 525 / 21" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 6.8 / 15 | M8 | R 1/4" |
| 598519 | 300-600 / 12"-24" | 300 / 12" | 600 / 24" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 7.5 / 17 | M8 | R 1/4″ |
| 60422 | 350–600 / 14"-24" | 350 / 14" | 600 / 24" | 2.5 / 36 | 322 / 12.7" | 830 / 33" | 9.8 / 22 | M10 | R 1/4" |
| 60606 | 375–750 / 15"-30" | 375 / 15" | 750 / 30" | 2.5 / 36 | 342 / 13.5" | 1050 / 41" | 11.9 / 26 | M10 | R 1/4" |
| 60453 | 500–800 / 20"-32" | 500 / 20" | 800 / 32" | 2.5 / 36 | 472 / 18.6" | 1150 / 45" | 19.5 / 43 | M10 | R 1/4" |
| 60425 | 500–1000 / 20"-40" | 500 / 20" | 1000 / 40" | 1.5 / 22 | 472 / 18.6" | 1150 / 45" | 19.5 / 43 | M10 | R 1/4" |
| 523941 | 600–1200 / 24"-48" | 600 / 24" | 1200 / 48" | 1.5 / 22 | 574 / 22.6" | 1450 / 57" | 38 / 84 | M10 | 2 × R 3/8" |
| 78959 | 750–1500 / 30"-60" | 750 / 30" | 1500 / 60" | 1 / 15 | 600 / 23.6" | 2300 / 91" | 75 / 165 | M10 | 2 × R 1/4" |
| 535881 | 800–1800 / 32"-72" | 800 / 32" | 1800 / 72" | 1 / 15 | 600 / 23.6" | 3000 / 118" | 106 / 234 | M10 | 2 × R 1/4“ |
PLUGSY - Bypass plugs
|
PART
NUMBER |
NOMINAL
SIZE |
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT
|
INFLATION
VALVE |
BYPASS
DIAMETER (FEMALE) |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH [mm] / [inch] |
M THREAD
|
THREAD SIZE
|
|||||
| 526849 | 70-150 / 2.8"-6" | 70 / 2.8" | 150 / 6" | 2.5 / 36 | 68 / 2.7" | 300 / 12" | 1.7 / 3.7 | NA | R 1/4” | 1/2” |
| 60429 | 100–200 / 4"-8" | 100 / 4" | 200 / 8" | 2.5 / 36 | 92 / 3.6" | 500 / 20" | 2.7 / 6 | M6 | R 1/4” | 1” |
| 526851 | 150–200 / 6"-8" | 150 / 6" | 200 / 8" | 2.5 / 36 | 142 / 5.6" | 350 / 14" | 3.3 / 7 | M8 | R 1/4” | 1” |
| 60432 | 150–300 / 6"-12" | 150 / 6" | 300 / 12" | 2.5 / 36 | 142 / 5.6" | 540 / 21" | 4.3 / 10 | M8 | R 1/4” | 1” |
| 60434 | 200–400 / 8"-16" | 200 / 8" | 400 / 16" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 7 / 15 | M8 | R 1/4” | 2” |
| 60630 | 300–525 / 12"-21" | 300 / 12" | 525 / 21" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 12 / 27 | M8 | R 1/4” | 2” |
| 628750 | 350–600 / 12"-24" | 300 / 12" | 600 / 24" | 2.5 / 36 |
272 / 10.7" |
630 / 25" | 12 / 27 | M8 | R 1/4” | 2” |
| 60440 | 350–600 / 14"-24" | 350 / 14" | 600 / 24" | 2.5 / 36 | 322 / 12.7" | 830 / 33" | 16 / 35 | M10 | R 1/4” | 2” |
| 60632 | 375–750 / 15"-30" | 375 / 15" | 750 / 30" | 2.5 / 36 | 342 / 13.5" | 1050 / 41" | 19.7 / 43 | M10 | R 1/4” | 2” |
| 534992 |
300 – 600 / 12” – 24” |
300 /12” | 600/24” | 3 / 44 |
272/10.7” |
630/25” | 12/27 |
M10 | R 1/4” | 2” |
| 60454 | 500–800 / 20"-32" | 500 / 20" | 800 / 32" | 2.5 / 36 | 472 / 18.6" | 1150 / 45" | 32.5 / 72 | M10 | R 1/4” | 2” |
| 60442 | 500–1000 / 20"-40" | 500 / 20" | 1000 / 40" | 1.5 / 22 | 472 / 18.6" | 1150 / 45" | 32.5 / 72 | M10 | R 1/4” | 2” |
| 523942 | 600–1200 / 24"-48" | 600 / 24" | 1200 / 48" | 1.5 / 22 | 574 / 22.6" | 1450 / 57" | 55.5 / 122 | M10 | 2 x R 3/8” | 4” |
| 78960 | 750–1500 / 30"-60" | 750 / 30" | 1500 / 60" | 1 / 15 | 600 / 23.6" | 2300 / 91" | 91 / 201 | M10 | 2 x R 1/2” | 4” |
| 535882 | 800–1800 / 32"-72" | 800 / 32" | 1800 / 72" | 1 / 15 | 600 / 23.6" | 3000 / 118" | 117 / 258 | M10 | 2 x R 1/2“ | 4” |
Back Pressures [Bar] / [Psi]* - PLUGY, PLUGSY
|
PLUG SIZE
|
PIPE DIAMETER [mm] / [inch]
|
|||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
40 /
1.5”
|
70 /
2.8”
|
100 /
4”
|
150 /
6”
|
200 /
8”
|
250 /
10”
|
300 /
12”
|
350 /
14”
|
400 /
16”
|
500 /
20”
|
600 /
24”
|
800 /
32”
|
1000 /
40”
|
1200 /
48”
|
1300 /
52”
|
1400 /
56”
|
1500 /
60”
|
1600 /
64”
|
1700 /
68”
|
1800 /
72”
|
|
| 40-70 / 1.5″-2,8″ | 2.0/29 | 1.2/17 | ||||||||||||||||||
| 70-150 / 2.8″-6″ | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 100-200 / 4″-8″ | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 150-200 / 6″-8″ | 2.0/29 | 1.5/22 | ||||||||||||||||||
| 150-300 / 6″-12″ | 2.2/32 | 2.0/29 | 1.4/20 | 1.2/17 | ||||||||||||||||
| 200-400 / 8″-16″ | 2.2/32 | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | |||||||||||||||
| 200-500 / 8″-20″ | 2.3/33 | 2.2/32 | 2.1/30 | 1.7/25 | 1.5/22 | 0.7/10 | ||||||||||||||
| 300-525 / 12″-21″ | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | ||||||||||||||||
| 300-600 / 12″-24″ | 2.2/32 | 2.0/29 | 1.7/25 | 1.2/17 | 0.4/6 | |||||||||||||||
| 350-600 / 14″-24″ | 2.1/30 | 1.9/28 | 1.6/23 | 1.3/19 | ||||||||||||||||
| 375-750 / 15″-30″ | 2.0/29 | 1.7/25 | 1.4/20 | |||||||||||||||||
| 500-800 / 20″-32″ | 1.8/26 | 1.4/20 | 1.1/16 | |||||||||||||||||
| 500-1000 / 20″-40″ | 1.0/15 | 0.8/12 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 600-1200 / 24″-48″ | 1.0/15 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 750-1500 / 30″-60″ | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||
| 800-1800 / 32″-72″ | 1.0/15 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | 0.4/6 | |||||||||||
Coupling System
Type 26
Accessories
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44psi) - 537048
2.5 bar (36 psi) - 60310
2.0 bar (29 psi) - 565643
1.5 bar (22 psi) - 74609
3.0 bar (44psi) - 537048
2.5 bar (36 psi) - 60310
2.0 bar (29 psi) - 565643
1.5 bar (22 psi) - 74609
Hand held controller 1 HND
1.3 Kg (2.9 lbs)
2.5 bar (36 psi) 628111
1.5 bar (22 psi) 628297
1.0 bar (15 psi) 628298
2.5 bar (36 psi) 628111
1.5 bar (22 psi) 628297
1.0 bar (15 psi) 628298
Inflation Hose Grey
10 m (33’)
1.2 kg (2.6 lbs)
614341
1.2 kg (2.6 lbs)
614341
Poly Lift Inflation Hose
10 m (32.8’), 2.4 kg (5.3 lbs)
615288
615288
Telescopic 3-Part Alu Pole
1 kg (2.2 lbs)
529039
529039
Remote Placement For: PLUGY 100-200
0.8 kg (3.3 lbs) - 503403
PLUGY 200-400
1 kg (2.2 lbs) - 503404
PLUGY 350-600, 500-1000
1.5 kg (3.3 lbs) - 503406
PLUGY 200-400
1 kg (2.2 lbs) - 503404
PLUGY 350-600, 500-1000
1.5 kg (3.3 lbs) - 503406
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Download manuals of use
Pneumatic plugs
Instructions of use in English - Full version
Pneumatic plugs
Instructions of use in German - Full version
Pneumatic plugs
Instructions of use in Slovenian - Full version
Pneumatic plugs
Instructions of use in English - Short version
Pneumatic plugs
Instructions of use in German - Short version
Pneumatic plugs
Instructions of use in Slovenian - Short version
Pneumatic plugs
Instructions of use in Italian - Short version