Trelleborg multi-size pipe plugs PLUGY and PLUGSY are reinforced with aramid cord and are noted for a wide application range.
Each plug covers several pipe sizes. Multi-size ranges overlap to meet specific requirements. They can cover pipe diameters from 40 mm (1.5″) to 1800 mm (72″).
Plugs are flexible and bend easily around tight corners or when inserted through the manholes.
PLUGY - Blocking Plugs
|
PART NUMBER |
NOMINAL
SIZE |
SIZE USAGE RANGE |
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT
WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | ||||
| 519423 | 40–70 / 1.5"-2.8" | 40 / 1.5" | 70 / 2.8" | 2.5 / 36 | 35 / 1.4" | 160 / 6.3" | 0.2 / 0.4 | NA | R 1/4" |
| 519424 | 70–150 / 2.8"-6" | 70 / 2.8" | 150 / 6" | 2.5 / 36 | 68 / 2.7" | 300 / 12" | 0.4 / 0.9 | NA | R 1/4" |
| 60417 | 100–200 / 4"-8" | 100 / 4" | 200 / 8" | 2.5 / 36 | 92 / 3.6" | 500 / 20" | 1.35 / 3 | M6 | R 1/4" |
| 526850 | 150–200 / 6"-8" | 150 / 6" | 200 / 8" | 2.5 / 36 | 142 / 5.6" | 350 / 14" | 1.85 / 4 | M8 | R 1/4" |
| 60418 | 150–300 / 6"-12" | 150 / 6" | 300 / 12" | 2.5 / 36 | 142 / 5.6" | 540 / 21" | 2.6 / 6 | M8 | R 1/4" |
| 60419 | 200–400 / 8"-16" | 200 / 8" | 400 / 16" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 3.6 / 8 | M8 | R 1/4" |
| 598515 | 200-500 / 8"-20" | 200 / 8" | 500 / 20" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 4.5 / 10 | M8 | R 1/4" |
| 60599 | 300–525 / 12"-21" | 300 / 12" | 525 / 21" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 6.8 / 15 | M8 | R 1/4" |
| 598519 | 300-600 / 12"-24" | 300 / 12" | 600 / 24" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 7.5 / 17 | M8 | R 1/4″ |
| 60422 | 350–600 / 14"-24" | 350 / 14" | 600 / 24" | 2.5 / 36 | 322 / 12.7" | 830 / 33" | 9.8 / 22 | M10 | R 1/4" |
| 60606 | 375–750 / 15"-30" | 375 / 15" | 750 / 30" | 2.5 / 36 | 342 / 13.5" | 1050 / 41" | 11.9 / 26 | M10 | R 1/4" |
| 60453 | 500–800 / 20"-32" | 500 / 20" | 800 / 32" | 2.5 / 36 | 472 / 18.6" | 1150 / 45" | 19.5 / 43 | M10 | R 1/4" |
| 60425 | 500–1000 / 20"-40" | 500 / 20" | 1000 / 40" | 1.5 / 22 | 472 / 18.6" | 1150 / 45" | 19.5 / 43 | M10 | R 1/4" |
| 523941 | 600–1200 / 24"-48" | 600 / 24" | 1200 / 48" | 1.5 / 22 | 574 / 22.6" | 1450 / 57" | 38 / 84 | M10 | 2 × R 3/8" |
| 78959 | 750–1500 / 30"-60" | 750 / 30" | 1500 / 60" | 1 / 15 | 600 / 23.6" | 2300 / 91" | 75 / 165 | M10 | 2 × R 1/4" |
| 535881 | 800–1800 / 32"-72" | 800 / 32" | 1800 / 72" | 1 / 15 | 600 / 23.6" | 3000 / 118" | 106 / 234 | M10 | 2 × R 1/4“ |
PLUGSY - Bypass plugs
|
PART NUMBER |
NOMINAL SIZE |
SIZE USAGE RANGE |
REQUIRED INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG |
PRODUCT WEIGHT [kg] / [lbs] |
EYE BOLT |
INFLATION VALVE |
BYPASS DIAMETER (FEMALE) |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA. [mm] / [inch] |
DIAMETER [mm] / [inch] |
RUBBER LENGTH [mm] / [inch] |
M THREAD | THREAD SIZE | |||||
| 526849 | 70-150 / 2.8"-6" | 70 / 2.8" | 150 / 6" | 2.5 / 36 | 68 / 2.7" | 300 / 12" | 1.7 / 3.7 | NA | R 1/4” | 1/2” |
| 60429 | 100–200 / 4"-8" | 100 / 4" | 200 / 8" | 2.5 / 36 | 92 / 3.6" | 500 / 20" | 2.7 / 6 | M6 | R 1/4” | 1” |
| 526851 | 150–200 / 6"-8" | 150 / 6" | 200 / 8" | 2.5 / 36 | 142 / 5.6" | 350 / 14" | 3.3 / 7 | M8 | R 1/4” | 1” |
| 60432 | 150–300 / 6"-12" | 150 / 6" | 300 / 12" | 2.5 / 36 | 142 / 5.6" | 540 / 21" | 4.3 / 10 | M8 | R 1/4” | 1” |
| 60434 | 200–400 / 8"-16" | 200 / 8" | 400 / 16" | 2.5 / 36 | 192 / 7.6" | 600 / 24" | 7 / 15 | M8 | R 1/4” | 2” |
| 60630 | 300–525 / 12"-21" | 300 / 12" | 525 / 21" | 2.5 / 36 | 272 / 10.7" | 630 / 25" | 12 / 27 | M8 | R 1/4” | 2” |
| 60440 | 350–600 / 14"-24" | 350 / 14" | 600 / 24" | 2.5 / 36 | 322 / 12.7" | 830 / 33" | 16 / 35 | M10 | R 1/4” | 2” |
| 60632 | 375–750 / 15"-30" | 375 / 15" | 750 / 30" | 2.5 / 36 | 342 / 13.5" | 1050 / 41" | 19.7 / 43 | M10 | R 1/4” | 2” |
| 60454 | 500–800 / 20"-32" | 500 / 20" | 800 / 32" | 2.5 / 36 | 472 / 18.6" | 1150 / 45" | 32.5 / 72 | M10 | R 1/4” | 2” |
| 60442 | 500–1000 / 20"-40" | 500 / 20" | 1000 / 40" | 1.5 / 22 | 472 / 18.6" | 1150 / 45" | 32.5 / 72 | M10 | R 1/4” | 2” |
| 523942 | 600–1200 / 24"-48" | 600 / 24" | 1200 / 48" | 1.5 / 22 | 574 / 22.6" | 1450 / 57" | 55.5 / 122 | M10 | 2 x R 3/8” | 4” |
| 78960 | 750–1500 / 30"-60" | 750 / 30" | 1500 / 60" | 1 / 15 | 600 / 23.6" | 2300 / 91" | 91 / 201 | M10 | 2 x R 1/2” | 4” |
| 535882 | 800–1800 / 32"-72" | 800 / 32" | 1800 / 72" | 1 / 15 | 600 / 23.6" | 3000 / 118" | 117 / 258 | M10 | 2 x R 1/2“ | 4” |
Back Pressures [Bar] / [Psi]* - PLUGY, PLUGSY
| PLUG SIZE | PIPE DIAMETER [mm] / [inch] | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 40 / 1.5” | 70 / 2.8” | 100 / 4” | 150 / 6” | 200 / 8” | 250 / 10” | 300 / 12” | 350 / 14” | 400 / 16” | 500 / 20” | 600 / 24” | 800 / 32” | 1000 / 40” | 1200 / 48” | 1300 / 52” | 1400 / 56” | 1500 / 60” | 1600 / 64” | 1700 / 68” | 1800 / 72” | |
| 40-70 / 1.5″-2,8″ | 2.0/29 | 1.2/17 | ||||||||||||||||||
| 70-150 / 2.8″-6″ | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 100-200 / 4″-8″ | 2.2/32 | 1.7/25 | 1.3/19 | |||||||||||||||||
| 150-200 / 6″-8″ | 2.0/29 | 1.5/22 | ||||||||||||||||||
| 150-300 / 6″-12″ | 2.2/32 | 2.0/29 | 1.4/20 | 1.2/17 | ||||||||||||||||
| 200-400 / 8″-16″ | 2.2/32 | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | |||||||||||||||
| 200-500 / 8″-20″ | 2.3/33 | 2.2/32 | 2.1/30 | 1.7/25 | 1.5/22 | 0.7/10 | ||||||||||||||
| 300-525 / 12″-21″ | 2.0/29 | 1.7/25 | 1.5/22 | 1.2/17 | ||||||||||||||||
| 300-600 / 12″-24″ | 2.2/32 | 2.0/29 | 1.7/25 | 1.2/17 | 0.4/6 | |||||||||||||||
| 350-600 / 14″-24″ | 2.1/30 | 1.9/28 | 1.6/23 | 1.3/19 | ||||||||||||||||
| 375-750 / 15″-30″ | 2.0/29 | 1.7/25 | 1.4/20 | |||||||||||||||||
| 500-800 / 20″-32″ | 1.8/26 | 1.4/20 | 1.1/16 | |||||||||||||||||
| 500-1000 / 20″-40″ | 1.0/15 | 0.8/12 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 600-1200 / 24″-48″ | 1.0/15 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||||
| 750-1500 / 30″-60″ | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | ||||||||||||||
| 800-1800 / 32″-72″ | 1.0/15 | 1.0/15 | 0.9/13 | 0.8/12 | 0.7/10 | 0.6/9 | 0.5/7 | 0.5/7 | 0.4/6 | |||||||||||
Coupling System
Type 26
Accessories
Single Fitting Controller
0.9 kg (2 lbs)
3.0 bar (44psi) - 537048
2.5 bar (36 psi) - 60310
2.0 bar (29 psi) - 565643
1.5 bar (22 psi) - 74609
Hand Held Single Deadman
2.5 bar (36 psi),
0.9 kg (2 lbs)
519442
Inflation Hose Grey
10 m (33’)
1.2 kg (2.6 lbs)
614341
Poly Lift Inflation Hose
10 m (32.8’), 2.4 kg (5.3 lbs)
615288
Remote Placement For: PLUGY 100-200
0.8 kg (3.3 lbs) - 503403
PLUGY 200-400
1 kg (2.2 lbs) - 503404
PLUGY 350-600, 500-1000
1.5 kg (3.3 lbs) - 503406
Telescopic 3-Part Alu Pole
1 kg (2.2 lbs)
529039
Download manuals of use