Pneumatic plugs for pipes from 20 to 305 mm.
Trelleborg plugs of smaller diameters PLUGY Z and PLUGSY S can be used in all types of pipelines.
Since these plugs are not reinforced with cord, they exhibit excellent stretching and sealing characteristics in pipe diameters from 20 mm (0.8″) up to 305 mm (12″).
Plugs are equipped with a car tire inflation valve and can be inflated with a standard tire pump. An eyebolt with a chain and a specially designed handle simplify manipulation of the plug.
PLUGY Z - Blocking Plugs
|
PART
NUMBER |
NOMINAL
SIZE
|
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [oz / lbs] |
EYE BOLT
|
INFLATION VALVE
|
||
|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH
[mm] / [inch] |
M THREAD
|
THREAD SIZE
|
||||
| 508123 | Z1 | 20 / 0.75” | 33 / 1.3” | 2.5 / 36 | 19 / 0.8" | 65 / 2.6” | 0.01 / 0.4 oz | NA | R 1/8” |
| 60022 | Z1 1/2 | 33 / 1.3” | 40 / 1.6” | 2.5 / 36 | 32 / 1.3" | 70 / 2.8” | 0.09 / 3.2 oz | NA | R 1/4” |
| 78582 | Z2 | 50 / 2” | 2.5 / 36 | 45 / 1.8" | 72 / 2.8” | 0.11 / 3.9 oz | NA | R 1/4” | |
| 78603 | Z2-3 | 50 / 2” | 75 / 3” | 2.5 / 36 | 45 / 1.8" | 80 / 3.1” | 0.12 / 4.2 oz | NA | R 1/4” |
| 76767 | Z3 | 75 / 3” | 2.5 / 36 | 70 / 2.8" | 85 / 3.3” | 0.23 / 8.1 oz | NA | R 1/4” | |
| 78604 | Z3-4 | 75 / 3” | 100 / 4” | 2.5 / 36 | 70 / 2.8" | 100 / 3.9” | 0.25 / 8.8 oz | NA | R 1/4” |
| 76769 | Z4 | 100 / 4” | 2.5 / 36 | 85 / 3.3" | 145 / 5.7” | 0.43 / 15 oz | NA | R 1/4” | |
| 78605 | Z4-6 | 100 / 4” | 150 / 6” | 2.5 / 36 | 85 / 3.3" | 165 / 6.5” | 0.47 / 1 lbs | NA | R 1/4” |
| 76771 | Z6 | 150 / 6” | 2.5 / 36 | 142 / 5.6" | 190 / 7.5 | 1.23 / 2.7 lbs | NA | R 1/4” | |
| 78606 | Z6-8 | 150 / 6” | 200 / 8” | 2.5 / 36 | 142 / 5.6" | 220 / 8.7” | 1.32 / 2.9 lbs | NA | R 1/4” |
| 60616 | Z8 | 175 / 7” | 204 / 8” | 2.5 / 36 | 174 / 6.9" | 220 / 8.7” | 2.1 / 4.6 lbs | 6 | R 1/4” |
| 60618 | Z10 | 219 / 9” | 254 / 10” | 2.5 / 36 | 218 / 8.6" | 250 / 9.8” | 3.4 / 7.5 lbs | 6 | R 1/4” |
| 60619 | Z12 | 275 / 11” | 305 / 12” | 2.5 / 36 | 274 / 10.8" | 290 / 10.8” | 5.1 / 11 lbs | 6 | R 1/4” |
PLUGSY S - Bypass plugs
|
PART
NUMBER |
NOMINAL
SIZE
|
SIZE USAGE RANGE
|
REQUIRED
INFLATION PRESSURE [bar] / [psi] |
DEFLATED PLUG
|
PRODUCT
WEIGHT [kg] / [oz / lbs] |
EYE BOLT
|
INFLATION VALVE
|
BYPASS
DIAMETER [FEMALE] |
||
|---|---|---|---|---|---|---|---|---|---|---|
|
MIN. DIA.
[mm] / [inch] |
MAX. DIA.
[mm] / [inch] |
DIAMETER
[mm] / [inch] |
RUBBER
LENGTH
[mm] / [inch] |
M THREAD
|
THREAD SIZE
|
|||||
| 78607 | S2 | 50 / 2” | 2.5 / 36 | 45 / 1.8" | 80 / 3.1” | 0.2 / 7 oz | NA | R 1/8” | 1/8” | |
| 76768 | S3 | 75 / 3” | 2.5 / 36 | 70 / 2.8" | 85 / 3.3” | 0.34 / 12 oz | 6 | R 1/8” | 1/2” | |
| 78614 | S3-4 | 75 / 3” | 100 / 4” | 2.5 / 36 | 70 / 2.8" | 100 / 3.9” | 0.43 / 15 oz | 6 | R 1/8” | 1/2” |
| 76770 | S4 | 100 / 4” | 2.5 / 36 | 85 / 3.3" | 145 / 5.7” | 0.6 / 1.3 lbs | 6 | R 1/8” | 1/2” | |
| 78609 | S4-6 | 100 / 4” | 150 / 6” | 2.5 / 36 | 85 / 3.3" | 165 / 6.5” | 0.73 / 1.6 lbs | 6 | R 1/8” | 1/2” |
| 76772 | S6 | 150 / 6” | 2.5 / 36 | 142 / 5.6" | 190 / 7.5 | 2.13 / 4.7 lbs | 6 | R 1/8” | 1” | |
| 78610 | S6-8 | 150 / 6” | 200 / 8” | 2.5 / 36 | 142 / 5.6" | 220 / 8.7” | 2.38 / 5 lbs | 6 | R 1/8” | 1” |
| 60621 | S8 | 175 / 7” | 204 / 8” | 2.5 / 36 | 174 / 6.9" | 240 / 9.5” | 3.3 / 7 lbs | 6 | R 1/4” | 2” |
| 60622 | S10 | 219 / 9” | 254 / 10” | 2.5 / 36 | 218 / 8.6" | 300 / 11.8” | 4.7 / 10 lbs | 6 | R 1/4” | 2” |
| 60623 | S12 | 275 / 11” | 305 / 12” | 2.5 / 36 | 274 / 10.8" | 350 / 13.7” | 7.4 / 16 lbs | 6 | R 1/4” | 2” |
Back Pressures [Bar] / [Psi]* - PLUGY Z, PLUGSY S
|
PLUG
SI
ZE
|
PIPE DIAMETER [mm] / [inch]
|
||||||||
|---|---|---|---|---|---|---|---|---|---|
|
25 / 1”
|
40 / 1.6”
|
50 / 2”
|
75 / 3”
|
100 / 4”
|
150 / 6”
|
200 / 8”
|
250 / 10”
|
300 / 12”
|
|
| 1˝ | 2.2 / 32 | ||||||||
| 1 1/2˝ | 2.2 / 32 | ||||||||
| 2˝ | 1.8 / 26 | ||||||||
| 2˝– 3˝ | 2 / 29 | 1.5 / 22 | |||||||
| 3˝ | 1.5 / 22 | ||||||||
| 3˝– 4˝ | 1.8 / 26 | 1.2 / 17 | |||||||
| 4˝ | 1.9 / 28 | ||||||||
| 4˝– 6˝ | 1.9 / 28 | 1.6 / 23 | |||||||
| 6˝ | 2.2 / 32 | ||||||||
| 6˝– 8˝ | 2.2 / 32 | 1.4 / 20 | |||||||
| 8˝ | 1.3 / 19 | ||||||||
| 10˝ | 1.5 / 22 | ||||||||
| 12˝ | 1.8 / 26 | ||||||||
Coupling System
TR 15
Accessories
Inflation Hose, FI 6 mm
2 m (6.6'), 0.2 kg (0.44 lbs)
78904
5 m (16.4'), 0.5 kg (1.1 lbs)
78905
Hand Pump
0.8 kg (1.8 lbs)
60010
Replacement Caps
CAP 1/8” - 539897
CAP 1/2” - 539898
CAP 1” - 539899
CAP 2” - 538797
CAP 4” -539900Download manuals of use
Pneumatic plugs
Instructions of use in English - Short version
Pneumatic plugs
Instructions of use in German - Short version
Pneumatic plugs
Instructions of use in Slovenian - Short version
Pneumatic plugs
Instructions of use in Italian - Short version