The Trelleborg LCR-S method
The Trelleborg LCR-S system is an essential method and cost-saving tool to repair and permanently seal main/lateral interfaces and connections from the main line (DN 135 - DN 600) down into the lateral (DN 100 - DN 200)
Smart tools to assist you
The exact determination of the damaged area and the correct positioning of the packer is the precondition for a successful installation.
The packer is therefore equipped with a camera, a telescopic wheel system and a rotary drive for utmost maneuverability and orientation in the pipe.
A special designed lifting mechanism, called "pathfinder", supports the correct positioning inside the sewer pipe at the damaged lateral connection.
Absolute process control
The monitoring camera installed on the packer assists in the positioning process.
Once the LCR-S packer has reached the junction, the mouth piece of the LCR-S hat profile or LCR-S liner can be turned by means of the push rod reel system for proper alignment with the branch.
You can monitor and control all operations with the external control unit.
Save installation through control mechanisms
The control mechanisms built into the system ensure the highest possible level of security and a high quality result:
- Starting the inflation process is possible only after the lateral hose is locked in place.
- When the lateral packer hose has been completely inverted, a clear acoustic signal is given to indicate that the inversion process successfully is finalized.
Curing at ambient temperatures
The resin systems used in the LCR-S process are ambient curing - this means that you do not need additional technical equipment for heat supply.
Long processing and short curing times increase safety of working and lead to better results. In addition, they are environmentally friendly and styrene-free. In combination with the glass-fiber reinforced carrier material, you will achieve excellent mechanical properties and a sustainable rehabilitation result.
Application Areas
Circular Pipes
concrete
reinforced concrete
asbestos cement
vitrified clay
cast iron
plastics (PVC, HDPE, GRP)
Main Pipe Diameters
DN 100 - DN 600 | 4" - 24"
Lateral Pipe Diameters
DN 100 - DN 200 | 4“ - 8“
Connection Angles
30° to 90°
Applicable Damages
- Leaks with or without groundwater infiltration or exfiltration at pipe joints, pipe walls, junctions, transitions etc.
- Displaced pipes, cracks and debris, ruptures
- Mechanical wear
- Corrosion
Inapplicable Damages
- extreme pipe or joint offsets
- broken or collapsed pipes
- large cross-sectional reductions in conjunction with bedding problems
- longitudinal cracks at pipe connections
Before/After
before
Leaking lateral pipe
Water Infiltration through leaking joints
the repair
How the Trelleborg LCR-S works
The Trelleborg LCR-S system permanently seals main/lateral interfaces and lateral connections (DN 100 – DN 200) by installing either a LCR-S hat profile or an LCR-S liner from the main pipe (DN 135 – DN 600) up to a length of 600 mm.
after
Repaired lateral pipe
The infiltration is stopped, the pipe is watertight.
The length of public owned drainage pipes - just in Germany is more than 500 000 km
Approx. 20% - more than 100 000 km - need renovation
To maintain the network around 7 billion Euros need to be invested annually.
The length of private property drainage pipes - just in Germany is approximately
1 000 000 km - more than 40% defect
Property entails obligations!
Technical components
For more details please download the product brochure
The Trelleborg LCR-S Packer
- Packertypes available for pipe diameters DN 135 - DN 600 in the main
and DN 100 - DN 200 in the lateral connection pipe. - Packers can be converted according to the requirements
Toolboxes with appropriate material for the packer conversion are provided - Repair length in the lateral pipe : 280 mm (Standard) or 600 mm
- Connection angle: 45° or 90°
The Trelleborg LCR-S Control unit
- Placed on the LCR-S Hose Reel which is equipped with a combined air/electricity/video-hose package
- Controls the compressed air and the vacuum for the LCR packer, the pathfinder and the motor.
- Includes a high-quality monitor and a keyboard for data input as well as a video output (keyboard and programming in different languages available)
Trelleborg LCR-S/MtH Hose Reel
- Hose Reel with rotary feedthrough incl. camera cable and all supply lines
- Combined Air/electricity/video-hose package (60 m, 100 m or 150 m)
- Multi-function plug for packer connection
- Colour camera (PAL) with LED lights
- Sapphire crystal camera head for LCR packer
- Fill and release valve for nitrogen
Trelleborg LCR-S Fibre Glass Push Rod
- Used to transport the LCR-S packer to the point of repair.
- 100 m glasfibre cable on a reel system, equipped with a flexible plug for the packer connection
- wheelset for mobility
Certificates
Technical Approvals, Patents, Quality Standards
International Standards
In conformance with worldwide standards
Technical Approval
No. Z-42.3-466
DN 100 to DN 250
with resin system
EPROPOX FC30
External Quality Control
European Standards
In confirmance with European standards
Technical Approval
No. Z-42.3-375
DN 100 to DN 400
with resin system
EPROPOX HC60
External Quality Control
European Standards
Devices meet the requirements of the applicable EC directives
Technical Approval
No. Z-42.3-468
DN 100 to DN 600
with resin system
EPROPOX HC120+
External Quality Control
US and Europe
Register numbers to follow
Technical Approval
No. Z-42.3-483
DN 100 to DN 800
with resin system
EPROPOX HC2640
External Quality Control
Downloads
More Product Details
Related products/information
Additional technical Equipment, Consumables, Support
Training on theory and practice
Good practice-oriented training of our installers is a major concern for us and a component of our quality management approach.
Only qualified professionals with training are permitted to use our systems. Qualified personnel will be issued with a training certificate by Trelleborg Pipe Seals.
Method descriptions
We place particular emphasis on teaching the correct practical application in
conformity with the technically approved requirements, entirely documented in our user manuals/method descriptions, which are the basis for the official technical approvals.
Contact
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We love to support you
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