Materials
The following materials are used in the manufacture of bending restrictor components:
Elements - structural polyurethane
Elements fasteners - super duplex stainless steel
Interface steelwork - high strength structured steel
As the polyurethane elements and super duplex fasteners are inert/corrosion reisistant in seawater, the only part of the structure requiring corrosion protection is the interface steelwork. This is usually provided by a suitable subsea coating system (e.g. NORSOK, System 7) and either connection to an adjacent cathodic protection system or by attachment of its own dedicated anodes.
For particular high temperature applications (i.e. production flowlines) the use of titanium or Alloy 625 Element fasteners may be considered.
The polyurethane elements are usually moulded yellow or alternatively orange. Both colours provide excellent visibility when the restrictors are subsea.
Typical material properties of polyurethane used to manufacture Bending restrictor elements are outlined below:
| TYPICAL PHYSICAL PROPERTIES AT 23°C |
| Property |
Test Method |
Value |
Unit |
| Shore Hardness |
BS 2782 Pt 3 |
80 |
°D |
| Tensile Strength |
BS 903 Pt A2 |
45 |
MN/m2 |
| Elongation at Break |
BS 903 Pt A2 |
20 |
% |
| Heat Distortion Temperature |
BS 2782 Pt 1 |
70 |
°C |
| Izod Impact Strength (Notched) |
BS 2782 Pt 3 |
8 |
KJ/m2 |
| Specific Gravity - cured |
|
1.150 |
kg/m3 |
All values are typical
| TYPICAL PHYSICAL PROPERTIES AT 60°C |
| Property |
Test Method |
Value |
Unit |
| Shore Hardness |
BS 2782 Pt 3 |
74 |
°D |
| Tensile Strength |
BS 903 Pt A2 |
21 |
MN/m2 |
| Elongation at Break |
BS 903 Pt A2 |
64 |
% |
| Heat Distortion Temperature |
BS 2782 Pt 1 |
70 |
°C |
| Izod Impact Strength (Notched) |
BS 2782 Pt 3 |
13 |
KJ/m2 |
| Specific Gravity - cured |
|
1.150 |
kg/m3 |
All values are typical